Todo
Items in the ordering guide that need work
- Change all cold CNC parts material from 6061 to 6063 + electroless nickel ✅ 2024-06-20
- Add 4K plate to obsidian ✅ 2024-06-17
- Add Oshcut/Sendcutsend and Hubs Page navigation tutorial
- Fix Misc erros such as links to drawings
Introduction
The goal of this document is to have a central location of what parts to buy and where for the Spinner modular cryostat and it’s modified versions. All quantities listed below are for a single cryostat.
Terminology:
- Sheetmetal : A 3D plane of metal that can be cut with a laser and bent to certain degrees. Features such as holes, tapped holes, and bends can be used to achieve parts normally only achieved with CNC machining.
- CNC Machined : A 3D object that requires features in more than 2 dimensions.
- GM : Gifford-McMahon. A type of cryocooler.
- Pulse Tube : A type of cryocooler.
- Chase (CRC) : Chase Research Cryogenics design and manufacture sub-Kelvin sorption coolers and heat switches for both the scientific and engineering communities.
List of CNC machining sites:
- Hubs
List of sheet metal cutting sites: - SendCutSend (Cheaper than OSHcut but edge quality may not e as nice. )
- OSHCut
- Hubs
Don’t know how to order from the sites above?
Hubs Ordering Guide
Sheet Metal Ordering Guide
Tools required:
- Adjustable Torque wrench (Must be able to torque to 70 in-lb)
- 3/16 Hex Bit for 1/4-20 Wall screws
- 3/16 Hex Driver
- Gloves
- isopropyl for wiping down parts
- Kimwipes or similar lint free wipes
- Idealvac plastic O-ring removal tool / generic plastic pick
- 2 x Adjustable crescent wrench for NPT or Aeroquip fittings (Be careful not to round these )
Requirement on all cryostat systems!
All of these systems must include a pressure relief valve in the case of over pressure inside the cryostat. These systems are already fairly safe and this valve should make it conform to any laboratory safety protocol.
Pressure relief part number: 559B-1M-10
This is a 1/8 NPT fitting. You can find the respective adapter for the 1/8th NPT fitting such as KF40 seen below. Thread the valve in using plumbers tape (tape should be clockwise direction) .
Choosing a ISO160 full nipple or bellow
Non vibration dampening setup:
For a non-vibration setup, you only require a iso160 full nipple. The length can vary based upon whether your system is a 4K or 1K cryostat. No additional springs or threaded rod sis required.
4K cryostat:
The length can be from 3.5” - 5.5”.
Below are pictures from 3.375” to 5”. I would aim for a 4” length so bend brackets can be pushed and moved if need be.
1K cryostat:
We recommend a 5.5” length iso160 full nipple. This provides1 inch of clearance between the 4K cold head and the 1K cryocooler.
Vibration dampening setup:
FIXME to be added…
Useful Greases
Thermal transfer grease
When thermally connecting the copper heat straps or any metal to metal contact in which you care about thermal transfer, use a small amount of Apiezon N grease:
https://apiezon.com/products/vacuum-greases/apiezon-n-grease/
Vacuum sealing grease
In the case of Idealvac Walls not sealing properly overtime or for PCB / electrical feedthrough and vacuum flanges, use a small amount of Dow Corning High Vacuum Grease
https://highvacdepot.com/product/apiezon-ap101-vacuum-grease/
Spinner Base System
This is the most simple modular cryostat version. It takes a GM RDK-101D cryocooler and can reach a base temperature slightly below ~3K.
Off-the-shelf parts
The google sheet below is setup as a check list with links to keep track of the hardware and cube order. If you want to use it, click File → Download.
The colors are used to distinctly show vendors.
Yellow - IdealVac
Green - Lesker
Blue - McMaster
Light Yellow - Quantity depends on the system you’re building
Cubes walls other than the Iso-160 wall & blank wall on the bottom of the cube for the RKD101-D we use are all optional. These depend on your pumping setup, pressure relief, electrical feedthrough.
- List Cube frames, walls, o-rings, hardware. etc ✅ 2024-10-30
CNC Parts
40K
40K top plate
40K Top plate.png
Step file : 40K Top plate.step
Quantity: 2
Part Specifications
- Material : Aluminum 6063
- Surface Finish : Electroless Nickel Plating
- General tolerance : ISO2768 Medium (m)
- Threads? : Yes
- Attach 40K Top plate.pdf
40K bottom plate
40K Bottom plate.png
Step file : 40K Bottom plate.step
Quantity: 1
Part Specifications
- Material : Aluminum 6063
- Surface Finish : Electroless Nickel Plating
- General tolerance : ISO2768 Medium (m)
- Threads? : Yes
- Attach 40K Bottom plate.pdf
40K bar stock
40K bar stock.png
Step file : 40K Bar stock.step
Quantity: 4
Part Specifications
- Material : Aluminum 6063
- Surface Finish : Electroless Nickel Plating
- General tolerance : ISO2768 Medium (m)
- Threads? : Yes
- Attach 40K bar stock.pdf
4K
(NOTE: if building a 1K system DO NOT order this 4K plate)
4K Plate
4K Plate (non 1K version).png
Step file :
Quantity: 1
Part Specifications
- Material : Aluminum 6063
- Surface Finish : Electroless Nickel Plating
- General tolerance : ISO2768 Medium (m)
- Threads? : Yes
Misc
Bellow adapter plate
Bellow adapter plate.png
Step file : Bellow adapter plate.step
Quantity: 1
Part Specifications
- Material : Aluminum 6061
- Surface Finish : Fine Machining (Ra 0.8um / Ra 32uin). Requires smooth surface for O-ring
- General tolerance : ISO2768 Medium (m)
- Threads? : Yes
- Attach Bellow adapter plate.pdf
IdealVac adapter plate
IdealVac adapter plate.png
Step file : IdealVac adapter plate.step
Quantity: 1
Part Specifications
- Material : Aluminum 6061
- Surface Finish : As machined (Ra 3.2um / Ra 126uin)
- General tolerance : ISO2768 Medium (m)
- Threads? : Yes
- Attach IdealVac adapter plate.pdf
Cube base mount
Optional base mount for mounting to an optical table. There also includes a slot version.
Non-slots
Cube base mount.png
Step file : Cube base Mount - No Slots.step
Part Specifications
- Material : Aluminum 6061
- Surface Finish : As machined (Ra 3.2um / Ra 126uin)
- General tolerance : ISO2768 Medium (m)
- Threads? : No
Slots
Cube base mount slots.png
Step file : Cube base Mount - Slots.step
Part Specifications
- Material : Aluminum 6061
- Surface Finish : As machined (Ra 3.2um / Ra 126uin)
- General tolerance : ISO2768 Medium (m)
- Threads? : No
Sheet Metal Parts
40K
40K Top wall
40K Top wall.png
DXF file : 40K Top wall.dxf
Quantity: 4
Part Specifications
- Material : Aluminum 6061
- Thickness : 0.063”
- Finishing : Deburred
- Threads? : No
- Bend? : No
40K Bottom wall
40K Bottom wall.png
DXF file : 40K Bottom wall.dxf
Quantity: 4
Part Specifications
- Material : Aluminum 6061
- Thickness : 0.063”
- Finishing : Deburred
- Threads? : No
- Bend? : No
40K Wall support
40K wall support.png
DXF file : 40K Wall support.dxf
Quantity: 4
Part Specifications
- Material : Aluminum 6061
- Thickness : 0.063”
- Finishing : None
- Threads? : Yes
- Bend? : No
40K Cold head bend plate
40K cold head bend plate.webp
DXF file : 40K Cold head bend plate.dxf
Quantity: 2
Part Specifications
- Material : Copper 101
- Thickness : 0.062”
- Finishing : None
- Threads? : No
- Bend? : Yes
- Angle : 90 Degrees
- direction : Up
- Bend Radius : 1.7mm
- 40K cold head bend plate bending line.webp
40K Cold stage bend plate
40K cold stage bend plate.webp
DXF file : 40K Cold stage bend plate.dxf
Quantity: 2
Part Specifications
- Material : Copper 101
- Thickness : 0.062”
- Finishing : None
- Threads? : No
- Bend? : Yes
- Angle : 90 Degrees
- direction : Up
- Bend Radius : 1.7mm
- 40K cold stage bend plate bend line.webp
4K
4K cold head bend plate (non 1K version)
4K cold head bend plate (non 1K version).webp
DXF file : 4K cold head bend plate (non 1K version).dxf
Quantity: 1
Part Specifications
- Material : Copper 101
- Thickness : 0.062”
- Finishing : None
- Threads? : No
- Bend? : Yes
- Angle : 90 Degrees
- direction : Up
- Bend Radius : 1.7mm
- 4K cold head bend plate (non 1K version) bend line.webp
4K cold stage bend plate (non 1K version)
4K cold stage bend plate (non 1K version).webp
DXF file : 4K Cold stage bend plate (non 1K version).dxf
Quantity: 1
Part Specifications
- Material : Copper 101
- Thickness : 0.062”
- Finishing : None
- Threads? : No
- Bend? : Yes
- Angle : 90 Degrees
- direction : Up
- Bend Radius : 1.3mm
- 4K cold stage bend plate (non 1K version) bend line.webp
Misc
Feedthrough plate
feedthrough plate.webp
DXF file : Feedthrough plate.dxf
Quantity: 6 if 1K system, 4 if 4K system
Part Specifications
- Material : Aluminum 6061
- Thickness : 0.125”
- Finishing : Deburred
- Threads? : No
- Bend? : No
ISO160 bottom adapter
==This is not required if you’re not doing vibration isolation==
Iso160 bottom adapter.webp
DXF file : ISO160 bottom adapter.dxf
Quantity: 1
Part Specifications
- Material : Steel, A36 / A1011, HR Mill Finish
- Thickness : 0.25”
- Finishing : Deburred
- Threads? : Yes
- Bend? : No
1K Spinner
OTS
Chase (CRC) GL4 Cryocooler
CNC
4K
4K Plate
4K plate (1K version).webp
Step file : 4K_Plate_(1K version).step
Quantity: 1
Part Specifications
- Material : Aluminum 6063
- Surface Finish : Electroless Nickel Plating
- General tolerance : ISO2768 Medium (m)
- Threads? : Yes
- Attach 4K Plate (1K version).pdf
4K Top plate L
4K Top plate L.webp
Step file : 4K Top plate L.step
Quantity: 1
Part Specifications
- Material : Aluminum 6063
- Surface Finish : Electroless Nickel Plating
- General tolerance : ISO2768 Medium (m)
- Threads? : Yes
- Attach 4K Top plate L.pdf
4K Top plate R
4K Top plate R.webp
Step file : 4K Top plate R.step
Quantity: 1
Part Specifications
- Material : Aluminum 6063
- Surface Finish : Electroless Nickel Plating
- General tolerance : ISO2768 Medium (m)
- Threads? : Yes
- Attach 4K Top plate R.pdf
4K Bar stock
4K Bar stock.webp
Step file : 4K Bar stock.step
Quantity: 1
Part Specifications
- Material : Aluminum 6063
- Surface Finish : Electroless Nickel Plating
- General tolerance : ISO2768 Medium (m)
- Threads? : Yes
- Attach 4K Bar stock.pdf
Sheet Metal Parts
4K
4K wall
4K Wall.webp
DXF file : 4K Wall.dxf
Quantity: 4
Part Specifications
- Material : Aluminum 6061
- Thickness : 0.04”
- Finishing : Deburred
- Threads? : No
- Bend? : No
4K cold head bend plate (1K version)
4K cold stage bend plate (1K version)
Misc
Heat strap clamp (1K version)
**
Probe station
CNC
Sheetmetal
40K
40K Bottom optical wall
40K Bottom optical wall.webp
DXF file : 40K Bottom optical wall.dxf
Quantity: 1
Part Specifications
- Material : Aluminum 6061
- Thickness : 0.063”
- Finishing : Deburred
- Threads? : No
- Bend? : No
Misc
Camera mount plate
Camera mount plate.webp
DXF file : Camera mount plate.dxf
Quantity: 1
Part Specifications
- Material : Aluminum 6061
- Thickness : 0.063”
- Finishing : Deburred
- Threads? : Yes
- Bend? : No